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  1. #1
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    Default 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    Engine was running this year, but developed an intemittent miss on one cylinder. Changed plugs, regapped points, but problem still there. When I had the flywheel off, I noticed both coils were cracked. So I figured it was time to replace everything. Now after doing it, I have no spark at all. I've checked and double checked everything, but still no spark on either cyl. Any clues?

  2. #2
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    google..bringing a 1956 johnson 15 hp. back to life....study the ignition/magneto sections with emphasis of the coil heels over the mounting bosses, and all wiring to the coils and points and how to set the point gap

  3. #3
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    Did you change the condenser? You might find some good tips here.

    http://www.sschapterpsa.com/rambling...OMC%20info.htm
    I love the smell of a two stroke early in the morning

    Currently running a 1971 Starcraft JetStar powered by an E35QLEDC and a 4436R

    Get your copy of the CDI Troubleshooting guide here.
    http://issuu.com/cdielectronics/docs...owFlipBtn=true

  4. #4
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    ......also did you replace the wires, or made sure you clipped 1/2 inch off the old ones, and screwed the coils back onto the wires (they dont push on so well). make sure none of the wires from he new coils arent touching any moving parts...ie the crank.(i made the mistake of not tucking the wires away, and wore through the insulation on one coil wire just by pulling the cord.....many times!

    keep posting

  5. #5
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    Quote Originally Posted by nwcove View Post
    ......also did you replace the wires, or made sure you clipped 1/2 inch off the old ones, and screwed the coils back onto the wires (they dont push on so well). make sure none of the wires from he new coils arent touching any moving parts...ie the crank.(i made the mistake of not tucking the wires away, and wore through the insulation on one coil wire just by pulling the cord.....many times!

    keep posting
    Oop's, my mistake! I had the little green wires from the coils to the points switched, no wonder there was no spark LOL! I found something else of interest while I was working on it, I noticed it was leaking lube from the lower unit. I thought maybe the seal was gone, but at closer inspection I found a tiny hole on the bottom of the plate just above the prop. It looked nice and round as if there used to be a screw there. I ran an 8-32 tap into it and with some gasket cement on a stainless screw, I replugged the hole........no more leak. Is there supposed to IMG_8085 (640x360).jpgIMG_8086 (640x360).jpgbe a screw there?

  6. #6
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    that's just a drain hole, I'd remove the screw

  7. #7
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    Quote Originally Posted by AlTn View Post
    that's just a drain hole, I'd remove the screw
    So if thats just a drain hole and I've got gear lube coming out of it, I guess I've got a bigger problem?

  8. #8
    Captain nwcove's Avatar
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    that should be just unburnt fuel/oil mix, its should be either black, or white foamy goo.

  9. #9
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    yeah, maybe...or it's unburnt fuel mix....if you determine it is gear lube...d/s seals and or shift rod seal may be the culprit

  10. #10
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    Default Re: 1972 6hp Johnson replaced coils, points and condensers, now no spark at all?

    Quote Originally Posted by AlTn View Post
    yeah, maybe...or it's unburnt fuel mix....if you determine it is gear lube...d/s seals and or shift rod seal may be the culprit
    I guess it could be unburnt fuel mix, with the engine running so bad, I guess there was a build up. Nasty stuff! It doesn't really smell like gear lube. I changed the gear lube just to be sure and it didn't look too bad. Thanx for all your input!

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