'91 Johnson Stator

Allan Ewing

Cadet
Joined
Sep 12, 2005
Messages
11
I have a 91 Johnson 175 Cross V Model. Last fall when winterizing, three pieces of metal broke off the stator and were spinning around the flywheel. Removed them, and motor ran and I was able to finish winterizing. Now I figure it is prudent to replace stator before this season. I read the procedure in service manual and the actual stator replacement seems straight forward enough, however; they recommend checking the maximum spark advance whenever replacing a major ignition component. In reading the procedure, it requires "the correct test wheel" and running the motor over 5,00 rpm in forward gear, etc. Should I be taking the boat to the shop or is there some way for me to actually do this check.
 

alden135

Lieutenant Commander
Joined
Sep 1, 2004
Messages
1,770
Re: '91 Johnson Stator

This procedure was provided by Joe Reeves. On motors equiped with quick-start, you need to disable it:<br />-------------------------------------------------<br />The full spark advance can be adjusted without have the engine running at near full throttle as follows.<br /><br />To set the timing on that engine, have the s/plugs out, and have the throttle at full, set that timer base under the flywheel tight against the rubber stop on the end of the full spark timer advance stop screw (wire it against that stop if necessary).<br /><br />Rig a spark tester and have the spark gap set to 7/16". Hook up the timing light to the #1 plug wire. Crank the engine over and set the spark advance to 4° less than what the engine calls for.<br /><br />I don't know full spark advance setting your engine calls for, but to pick a figure, say your engine calls for 28°, set the timing at 24°. The reasoning for the 4° difference is that when the engine is actually running, due to the nature of the solid state ignition componets, the engine gains the extra 4°.<br /><br />If you set the engine to its true setting at cranking speed, when running it will advance beyond its limit by 4° which will set up pre-ignition causing guaranteed piston damage! You don't want that to take place.<br /><br />No need to be concerned about the idle timing as that will take care of itself. The main concern is the full advance setting.<br /><br />Be sure to use your own engines spark advance settings, not the one I picked out of the air here in my notes.
 

Allan Ewing

Cadet
Joined
Sep 12, 2005
Messages
11
Re: '91 Johnson Stator

Thanks Alden for the reply. I'm not sure I understand what the spark tester is for though.
 
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