Re: keel repair on boat that came off trailer at 65mph, Pics added
I nearly finished a very similar job today, Just the gelcoat to go on in the morning and she's done. Mine was all ground down from the PO beaching it all the time, various chunks out of the glass etc but no holes.
I first ground out all the gelcoat along the keel section and made a bowl shape for the new glass to sit into. Ground out using a flap disk (120grit) on an angle grinder, followed by a sanding block to get it even.
Then cut out 2 pieces csm, 1 piece biax mat and 2 more csm, each progressively bigger than the last, so that they fit the bowl shape perfectly.
Then laid each piece of glass out on waxed/greaseproof paper from the grocery store. Simply wet out the keel, then wet out the CSM on the paper and roll with roller. Then lift the paper, press on to the bottom of the hull, squeegee all the air out and peel off the paper. Finish by rollering again to get out any remaining air. Wait 15 - 20 mins for that to get good n tacky and repeat with the next layer.
At the end sand off and finish with gelcoat.
It is not anywhere near as difficult as I thought, It was my first time doing anything like this, and it has turned out pretty much perfect so far...... Gelcoat tomorro!!
It is time consuming but mine is done in 2 days (maybe actually about 2-3 hours per day for 2 days!), and it does take two people or you cant lift the paper up neatly by your self. But it was worth the extra effort in the end. Have patience.
Lastly find a local boat builder and go ask for the resin/glass/gelcoat leftovers, thats what I did and it cost a 5th of the shop price, and you get good advice. - take some jars with you though!!
I'm new to this too, but I hope that helps