What did I do?

Richman

Seaman Apprentice
Joined
Jan 31, 2007
Messages
36
I started up my 1998 200 Ocean Runner on the muffs today so that I could de-carb in preparation for new plugs. She started and ran fine after sittng all winter. I thought I would look for the mysterous valve to connect the can of de-carb spray. On the port side (See attached) there is a Grey Knob with a Red Indicator on it. I turned it, while the engine was running, one quarter turn counter counter-clockwise. I wish I hadn't, she immediatley cut off. On re-start she was running on maybe 2 cylinders with alot of smoke. I shut her down and noticed lots of unburnt fuel coming out of the exhaust, it actually looked like sludge. I pulled the plugs and replaced with fresh. After a hard time starting she ran the same. Lots of smoke and unburnt sludge from the exhaust.

What did I do? What is that grey knob and why do I do these things to myself? (The wife wants to know)
 

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R.Johnson

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Re: What did I do?

That valve is part of the fuel primer. When you turned that valve, you opened it to pump fuel directly into the intake manifold behind the carb. It's been awhile since I've looked at one, but it has to be in the full off position.
 

Joe Reeves

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Feb 24, 2002
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13,262
Re: What did I do?

What you have done is simply to flood the engine out.

Turn that knob back so that it is over top of that cylinder and pointed directly at the other end. This is a electric primer solenoid. See the following.

(Fuel Primer Solenoid Function)
(J. Reeves)

The RED lever...... The normal operating/running position is to have that red lever positioned over top of the solenoid and aimed at the other end of the solenoid, gently turned to its stop. This is the normal/automatic mode position. Pushing the key in opens the valve within the solenoid allowing fuel to pass thru it in order to prime and start the engine. Looking upon this solenoid as a electric choke results in a better understanding of it.

Having that red lever turned in the opposite direction, facing away from the solenoid, allows fuel to flow thru it to the crankcase area. One would only turn the red lever to this position in a case where the battery might go dead and the engine had to be started via the rope pull method. Look upon putting the red lever in this position as moving a choke lever on a choke equipped engine to the full closed position. Either one would supply fuel to the crankcase/engine for starting purposes BUT if left in that position while running would flood the engine.

The later model primer solenoids are equipped with a schrader valve, used for attaching a pressurized can of fogging oil etc, available at your local dealership with complete instructions.

Pumping the fuel primer bulb up hard fills the carburetor float chambers of course, but that process also applies fuel pressure to the primer solenoid.

The two small hoses leading from the primer solenoid branch off via tees to each fuel manifold section that would feed fuel to the individual cylinders.

Pushing the key in activates the primer solenoid to allow fuel to flow thru it to the intake manifold passageways. Cranking the engine over causes the fuel pump to engage which in turn sends fuel pulses to the primer solenoid via the 3/8" fuel hose.

Some engines incorporates the "Fast Start" feature which automatically advances the spark electronically so no advance of the throttle is required for starting.
Engines that do not have the "Fast Start" feature will be required to have the throttle advanced slightly.

Starting procedure: pump fuel bulb up hard, crank engine and push the key in at the same time. When the engine fires/starts, release the key so that it falls back to the run position.

Bottom line..... Look upon the primer solenoid as an electric choke.
 

Richman

Seaman Apprentice
Joined
Jan 31, 2007
Messages
36
Re: What did I do?

So that is an On/Off switch and not an adjustment? The engine acted as if she flloded out, hence the unburnt fuel coming from the exhaust. SHe sure runs poorly now, any ideas?
 

Joe Reeves

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Feb 24, 2002
Messages
13,262
Re: What did I do?

Put that RED lever where it belongs as stated above. Remove and clean the spark plugs OR replace them. While the plugs are removed, ground the spark plugs wires to prevent sparking, then crank the engine over about a dozen revolutions or so to blow the excess gas out.

Important to either ground the plug wires OR to get them out and away from the powerhead to prevent sparking...... the excess gas being blown out of the cylinders (if it exists) could ignite other wise.
 

Richman

Seaman Apprentice
Joined
Jan 31, 2007
Messages
36
Re: What did I do?

Thank you gentlemen. Joe Reeves said, " The later model primer solenoids are equipped with a schrader valve, used for attaching a pressurized can of fogging oil etc, available at your local dealership with complete instructions" I removed the grey knob and there is a schrader valve there but I will do the de-carb with another method. Thanks for the advice on how to get that excess fuel out of the cylinders, she is really gummed up.
 
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