Fuel Gauge, Sending Unit Problems/Questions

Basszilla4

Seaman Apprentice
Joined
Jun 5, 2008
Messages
44
Hello,

Just bought a Faria fuel gauge and Moeller three wire fuel sending unit. Having troubles getting them to work. Installed sending unit into tank. I installed fuel gauge couple weeks before along with new Faria speedometer and tachometer. Speedometer worked great. Tachometer didn't work but now does being I had to buy new rectifier. Motor is a 1973 Johnson 65hp 3 cylinder. Took boat out couple times and speedometer and tachometer work flawlessly. Just received my sending unit today and can't get fuel gauge to work.

After installing sending unit, I connected red wire to positive battery terminal. Connected black wire to negative battery terminal. White signal wire went to the fuel gauge. All instrument nighttime navigation lights are hooked in a sequence through a fused toggle switch. Tachometer and fuel gauge receive 12v power from the purple wire in control box from key switch. Tachometer and fuel gauge get their ground from same ground as lights.

First thing I noticed is my tachometer. Needle would normally rest just below the "0" reading (roughly the 7 o'clock, 7:30 position/direction) with key off. Once I turn key to the "on" position, the tachometer would "zero" out. Once I connected fuel sending units "signal" wire, my tachometer goes straight down (way below the "0") with key off. Still zero's out when key is turned on. Disconnect fuel sending units signal wire, tachometer returns to normal. Fuel gauge won't work.

So, I try to determine the problem (gauge or sending unit). Knowing the sending unit throws an ohm reading from 30 something to 200 something, I grab my digital volt/ohm meter. This is where I get completely confused. Being I am not an electrician, my volt/ohm meter has multiple settings for measuring ohms (2000k, 200k, 20k, 2000 and 200).When I turn meter on and select any ohm position, meter reads "1" in far left display. When two probes touch, the meter reads:
2000k - 000
200k - 00.0
20k - 0.00
2000 - 001
200 - 00.5
I used the 2000k position. Using any other position during testing would make meter read "1".

So, as I tested, I connect red probe to white signal wire, black probe on black "Negative" wire off of sending unit. Red wire is connected to battery's positive terminal. Kept getting different readings. Tank is roughly 1/2 to 3/4 full of gas. The readings are:

1 - Touch red probe to signal wire and black probe to sending units black wire not connected to negative battery terminal or ground., I get a reading of 092 ohms.

2 - Same as above but touch black wire and probe to ground or battery negative terminal. Get reading of 011 ohms.

3 - Disconnect red 12v wire and touch red probe to signal wire, black to negative wire and get reading of 092 ohms. Touching ground with black probe with wire does nothing to meter.

4 - Now the weird part. Red wire connected to battery +, Red probe on white signal wire, Black probe on black wire. When I touch the boat with my skin (forearm as I lean on aluminum boat) I get a reading of 194 to 210. But real jumpy. Up and down. Touch ground or negative battery terminal, then meter goes to 092 ohms.

Don't mean to be so confusing or don't even know if I am doing this test right. Being I am getting some sort of ohm reading from sending unit tells me it may be working and not sending unit at fault. Don't know how to test gauge to see if it may be at fault. I made completely sure not to touch 12v power wire to signal terminal on back of fuel gauge. Big red tag hangs off signal terminal stating not have this occur or will damage. Also, don't mean to sit here an write a novel, but just trying to give as much information as possible.

Any help would be greatly appreciated. Thank you.

Sincerely,
Errol (Basszilla4)
 

patrick4266

Chief Petty Officer
Joined
Nov 29, 2007
Messages
591
Re: Fuel Gauge, Sending Unit Problems/Questions

some one in here will be along to help as i got real confused reading that:)
 

Basszilla4

Seaman Apprentice
Joined
Jun 5, 2008
Messages
44
Re: Fuel Gauge, Sending Unit Problems/Questions

Sorry about that. Think you are confused. Took me an hour and a half to write and had to re-read 30 times to try and have it make sense to me. And it still don't...lol
 

Basszilla4

Seaman Apprentice
Joined
Jun 5, 2008
Messages
44
Re: Fuel Gauge, Sending Unit Problems/Questions

Anybody care to take a stab at this one? Or maybe forget my entire confusing post and tell me how I should test sending unit and gauge. Only 5 wires. 3 on sending unit and 2 for gauge. How hard can it be? Why do the simple things have to be so darn difficult? Please help! Anybody, anything...!

Thanks again for ANY information.
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: Fuel Gauge, Sending Unit Problems/Questions

Needs to be in the right forum. This is the Johnson/Evinrude Outboards forum.

I will move this to Electrics. etc.
 

Basszilla4

Seaman Apprentice
Joined
Jun 5, 2008
Messages
44
Re: Fuel Gauge, Sending Unit Problems/Questions

Ok, didn't even think about where I should post this question. Thanks for the movement.

I performed a new test a little while ago. Popped fuel gauge out of console. Check voltage to back of gauge with key on. 12.4v. Then removed fuel sending but left in tank. Testing ohms at gauge, we slid sending unit up and down and ohms would change. Still, gauge will not work.

So, hooked up 12v ignition wire to gauge, the ground, then tested for voltage on the signal terminal on back of gauge. Signal wire wasn't connected. Had 7.4v. Should I have voltage coming from this signal terminal?

Also confirmed that tachometer acts funny (dropping well below "0" when key is turned off) only when power wire and signal wire are connected at same time. What the heck?
 

DRIFTER_016

Petty Officer 1st Class
Joined
May 5, 2008
Messages
360
Re: Fuel Gauge, Sending Unit Problems/Questions

First check your ground at the helm. You may want to run a temporary ground directly to the battery during testing. If this fixes the problem run a new permanent ground.

Test 1/ with power and ground hooked up to guage ground sender terminal and guage should peg. If it does then guage is ok.

Test 2/ sender make sure ground wire is properly grounded.
Run temp connection from sender to guage and test. You can move the sender float and watch guage, it should react.

It sounds like either a bad ground or bad sender wire.
 
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