Re: homemade pontoon house boat ideas needed
I'm also in the design phase of converting a houseboat to a pontoon boat 24 footer w/24" diameter pontoons. Aluminum for the framing will work but have you considered metal studs? They weigh in at 2.88 lbs for an 8 ft. length. You'll have to paint them with rustolium or the salt water will corrode them within a year. Have you considered skinning the frame with luan plywood 1/8th thickness or vinyl siding which is somewhat lighter than aluminum siding. You can also cut down on some weight if you fabricate your windows from plexiglass. You also might want to consider using screen doors and replacing the screens with plexiglass. If you don't plan on walking on the roof you can get by with 1/4 ply covered with rubberized roof seal (Kool ????) sold at Home Depot and Lowes. Here's a rough estimate of my weight calculations:
16x 8 cabin on a pontoon deck:
weight cap: (4320 lbs @ 180 lbs x 1 ftx 2 pontoons)
net cap: 3408 lbs (not including pontoons / aluminum frame)
3 adults: 530 lbs
motor: 120 lbs (35 hp)
1/2 ply deck 4x8 (x6)= 300 lbs (3/4 marine ply - 480 lbs)
12 gal gas = 72 lbs
20 gal water=166 lbs
5 gal toilet= 61 lbs (41.5 lbs-water)-porta potty (20 lbs)
refrig 70 lbs
roof 1/4 ply 88 lbs
luan ply 1/8th (x12) 144 lbs (exterior)
50 3 5/8" studs: 144 lbs
boat console 100 lbs (?? guessing**
batteries (x3) 210 lbs
luan ply 1/8th (x16) 192 lbs (interior)
12 3 5/8 roof studs 34 lbs
20 lb propane tank 35 lbs (full
net : 1142 lbs 962 lbs ( 3/4 ply deck).
I'll probably stay with the 3/4 ply deck because if I go with 1/2 " I'll have to put in stringers since most cross-members are 24" apart. So, besides what I have already factored in I still have another 900+ lbs to work with. I figure a dinette, futon sofa / bed, , generator, propane stovetop, cabinets and enclosed head will quickly chew up that 900 Lbs.
You can cut some of the expenses by scavenging. For instance side windows from a truck camper (craigslist / auto salvage), front and rear windows (craigslist/rv or camper salvage).
Thanks guys they are 24" toons, the size of the deck curently is 22' long X 8.5 ' wide, with a 60 HP merc pushing it around. I have taken all of the furniture off of it for now due to them needing to be restored, but I planned on using aluminum siding materiall that comes in a 4'X48" sheets and all of the studs would be aluminium as well. I plan on having just me, the wife and my 5 yr old daughter on it.