Re: Jon Boat Gas Tank Location in Bench
Something to be aware of, small portable fuel tanks are not supposed to be stored below deck or in sealed compartments. They do not vent to outside air and will vent gas fumes into the hull or compartment.
That said, I did put my fuel tank inside the center seat of my jon boat. The compartment is vented, but...
This will not fly with the USCG, not enough ventilation for the size of the compartment. You are supposed to have XXX sq inches of open space (ventilation) for every XXX cubic feet of enclosed area. Not sure of the spec, you would have to look it up.
If you are going to hack open the top of your seat bulk heads, you need to bend a lip on the edge of the cutout, to strengthen it. Without the lip it's going to be very weak. I bent mine over to form a a 3/4" lip, folded over slowly with a hammer and some forms clamped top and bottom of the aluminum.
I removed a big block of foam from the bulkhead, and replaced most of it by lining the compartment with 2" sheet foam insulation. Then a sheet of 1/8" tempered hardboard in the bottom so the bottom foam didn't get chewed up.
The back seat bulkhead is done the same way, but I cut the top board in 2 so I could get inside while seated. I lost some flotation by removing the blocks in the seat, but replaced it while decking the boat. Actually, there is a lot more foam in the boat now. This might be unconventional, but I foamed the undersides of the deck. Not good if you are in a wet/damp climate as it can rot the wood and water log the foam. But, I'm in the desert and the foam is still dry as a done after 3 years. (Eh, if I have to replace the decks after a couple years, so be it, this is a stealth fishing rig.)The decks are 3/8" plywood and plenty strong with the additional support of the foam. Also, the decks are screwed in, but removable, so I can clean and dry them out when/if needed. This might not be do-able seeing how you are from WI....
As LN said, watch the balance of the boat, get the decks too high and it can be top heavy and unstable. Try standing on a piece of plywood (spanning across the seats) while the boat is in the water, this will give you an idea of what high decking the boat will change the boat's balance.