œCARTER INJECTION PUMP ASSEMBLY. VOLVO PART #359444

Joined
Sep 7, 2014
Messages
13
I OWN A 2006 FOURWINNS 328 VISTA. HULL #GFNCV016B606. ENGINE 5.7 OSI -E. OUTDRIVE XDP-D. I HAVE COMPLETED THE MARINE PROPULSION TECHNOLOGY CERTIFICATE PROGRAM IN 2003. I HAVE 45 YEARS OF EXPERIENCE WITH ICE AND A STRONG BACKGROUND IN MECHANICAL EQUIPMENT.

I HAVE HAD ISSUES WITH MY 2006 VOLVO EQUIPMENT FROM THE DAY OF PURCHASE; SO YES I HAVE A FIX FOR THIS INJECTION PUMP ASSEMBLY. VOLVO PART #359444. SO MANY BOATERS, THAT WERE UNFORTUNATE TO BUY THIS POORLY ENGINEERED "RUBE GOLDBERG" DISASTER, HAVE SPENT MANY THOUSANDS OF DOLLARS UNNECESSARILY.

I HAVE PUT TOGETHER A PICTORIAL AND WILL GIVE ADDITIONAL INFORMATION VERY SOON.
THERE IS A SOLUTION AND I BELIEVE VOLVO PENTA OWES ALL OWNERS A RECALL, FOR ALL OF OUR EXPENSE, OR AT THE VERY LEAST A HUGE APOLOGY.

THE KEY TO ALL OF OUR PROBLEMS, I BELIEVE, IS THE MATERIALS THE FUEL INJECTION PUMP ARE MADE OF. ALUMINUM! WHEN I BEGAN DISSECTING THE PUMP, I NOTICED A LOT OF GALVANIC ACTIVITY (corrosion) WHERE THE FUEL CELL FIT INTO THE UPPER AND LOWER PIECES OF THE PUMP. WHEN I FINALLY MANAGED TO FINISH THE TOTAL DISASSEMBLY, THERE WAS EXTREME PITTING AND CORROSION WHERE THE PIECES WERE FIT TOGETHER.
IMG_1377.JPG


AS SOME OF YOU MAY OR MAY NOT KNOW, THERE IS A SLEEVE THAT SURROUNDS THE FUEL CELL, WHERE THE COOLING WATER (salt water for me) CIRCULATES
IMG_1410.JPG .
VOLVO PENTA /CARTER, COATED ALL OF THE COOLING PASSAGES AND THE INTERIOR OF THE FUEL CELL WITH SOME TYPE OF PAINT OR COATING, TO PREVENT CORROSION. (Make-up of the coating unknown) MY NEXT FINDING INFURIATED AND AMAZED ME! I REMOVED A TEASPOON FULL OF ERODED œcoating AND CORROSION PRODUCTS FROM THE PUMP SCREENS AND INTERIOR OF THE PUMP.
DEBRIS.JPG

076.JPG
IT APPEARS THE THIS COATING IS NOT IMPERVIOUS TO GASOLINE. THE COATING THAT REMAINED ON THE INTERIOR OF THE FUEL CELL COULD EASILY BE REMOVED WITH VERY LITTLE EFFORT.
THE SQUEAL FROM THE PUMPS WAS CAUSED BY CAVITATION (fluid starvation). THE SCREEN ON THE INTAKE SIDE OF THE PUMP, WAS TOTALLY CLOGGED BY THE COATING FROM THE INTERIOR OF THE FUEL CELL!!

TO MAKE THIS ISSUE MORE FRUSTRATING, BY REPLACING THE PUMPS (appx. $225.00) OR CLEANING THE SCREEN, WAS ONLY A TEMPORARY FIX. AS MORE OF THE COATING CAME OFF OF THE INTERIOR OF THE FUEL CELL, THE PUMP SCREEN CLOGGED UP AGAIN, AND MANY PEOPLE GAVE UP AND PURCHASED AN ENTIRE FUEL PUMP IN ITS ENTIRETY. (Appx. $800.00)
 
Last edited:

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
70,513
I OWN A 2006 FOURWINNS 328 VISTA. HULL #GFNCV016B606. ENGINE 5.7 OSI -E. OUTDRIVE XDP-D. I HAVE COMPLETED THE MARINE PROPULSION TECHNOLOGY CERTIFICATE PROGRAM IN 2003. I HAVE 45 YEARS OF EXPERIENCE WITH ICE’S AND A STRONG BACKGROUND IN MECHANICAL EQUIPMENT.
I HAVE HAD ISSUES WITH MY 2006 VOLVO EQUIPMENT FROM THE DAY OF PURCHASE; SO YES I HAVE A FIX FOR THIS “CARTER” INJECTION PUMP ASSEMBLY. VOLVO PART #359444. SO MANY BOATERS, THAT WERE UNFORTUNATE TO BUY THIS POORLY ENGINEERED “RUBE GOLDBERG” DISASTER, HAVE SPENT MANY THOUSANDS OF DOLLARS UNNECESSARILY.
I HAVE PUT TOGETHER A PICTORIAL AND WILL GIVE ADDITIONAL INFORMATION VERY SOON.
THERE IS A SOLUTION AND I BELIEVE VOLVO PENTA OWES ALL OWNERS A RECALL, FOR ALL OF OUR EXPENSE, OR AT THE VERY LEAST A HUGE APOLOGY.
THE KEY TO ALL OF OUR PROBLEMS, I BELIEVE, IS THE MATERIALS THE FUEL INJECTION PUMP ARE MADE OF. ALUMINUM! WHEN I BEGAN DISSECTING THE PUMP, I NOTICED A LOT OF GALVANIC ACTIVITY (corrosion) WHERE THE FUEL CELL FIT INTO THE UPPER AND LOWER PIECES OF THE PUMP. WHEN I FINALLY MANAGED TO FINISH THE TOTAL DISASSEMBLY, THERE WAS EXTREME PITTING AND CORROSION WHERE THE PIECES WERE FIT TOGETHER.
AS SOME OF YOU MAY OR MAY NOT KNOW, THERE IS A SLEEVE THAT SURROUNDS THE FUEL CELL, WHERE THE COOLING WATER (salt water for me) CIRCULATES.
VOLVO PENTA – CARTER, COATED ALL OF THE COOLING PASSAGES AND THE INTERIOR OF THE FUEL CELL WITH SOME TYPE OF PAINT OR COATING, TO PREVENT CORROSION. (Make-up of the coating unknown) MY NEXT FINDING INFURIATED AND AMAZED ME! I REMOVED A TEASPOON FULL OF ERODED “coating” AND CORROSION PRODUCTS FROM THE PUMP SCREENS AND INTERIOR OF THE PUMP.
IT APPEARS THE THIS COATING IS NOT IMPERVIOUS TO GASOLINE. THE COATING THAT REMAINED ON THE INTERIOR OF THE FUEL CELL COULD EASILY BE REMOVED WITH VERY LITTLE EFFORT.
THE “SQUEAL” FROM THE PUMPS WAS CAUSED BY CAVITATION (fluid starvation). THE SCREEN ON THE INTAKE SIDE OF THE PUMP, WAS TOTALLY CLOGGED BY THE COATING FROM THE INTERIOR OF THE FUEL CELL!!
TO MAKE THIS ISSUE MORE FRUSTRATING, BY REPLACING THE PUMPS (appx. $225.00) OR CLEANING THE SCREEN, WAS ONLY A TEMPORARY FIX. AS MORE OF THE COATING CAME OFF OF THE INTERIOR OF THE FUEL CELL, THE PUMP SCREEN CLOGGED UP AGAIN, AND MANY PEOPLE GAVE UP AND PURCHASED AN ENTIRE FUEL PUMP IN ITS ENTIRETY. (Appx. $800.00)

Ayuh,.... Welcome Aboard,.... It's a problem discussed here often,....

I believe the coatin' probably handles Gas ok, 'n the ethanol floats it off the housin',...
No doubt a poorly thought out design, that unfortunately, consumers like yerself are payin' the tab for,...

Please turn off yer cap-lock,..... Nobody likes bein' YELLED at, 'n it's hard to read,...
 

Dave-R

Chief Petty Officer
Joined
Mar 18, 2008
Messages
441
I also removed my fuel cell and found the high pressure pump inlet screen clogged with a black slick coating. I flushed it out with lacquer thinner. I have taken it apart before, but never could find the screen because of it being coated, and very fine mesh. Yesterday I replaced the high pressure pump, and on the new one I could clearly see the screen. My fuel cell looked pretty good, no corrosion or peeling paint. ( fresh water use only) . I'll keep the old one for a spare, and when I lay the boat up for the winter, I will pull the low pressure pump, and clean the screen. anyone have a replacement part # for the low pressure pump? Dave-R
 
Last edited:

Tail_Gunner

Admiral
Joined
Jan 13, 2006
Messages
6,237
Please do so that is illuminate on the subject and possible fixe's ...Just a thought keep it factual and do not demonize that will kill any thread here...On the other hand good information is always's received with open arm's shall I say.
 

Saline Marina

Petty Officer 2nd Class
Joined
Sep 9, 2014
Messages
162
I recommend Photobucket. Its free and very effective at hosting pics for all types of VBulletin forums.
 
Joined
Sep 7, 2014
Messages
13
I am surprised that no one shows interest in this issue. I got more response on using capital letters and loading a lot of pictures for review. What is the secret to putting the word out to boaters in need of this information?
 

Tail_Gunner

Admiral
Joined
Jan 13, 2006
Messages
6,237
Its a issue that has come up quite a bit over the past year or so, however input as to repairing this issue is always welcomed and needed....Pretty slow right now also...
 

doyall

Petty Officer 1st Class
Joined
May 9, 2012
Messages
277
Read on another forum that poster was informed by VP that the interior of fuel cells manufactured in the past "several years" were coated with titanium as opposed to paint and that this should cure the problem. Others there are doing further research to pinpoint the changeover time.
 
Joined
Sep 7, 2014
Messages
13
[FONT=&quot]I read something similar. New Fuel cell was coated with some type of ceramic. The point is the mfg. knew of the problem and we paid for it over and over again. [/FONT]
[FONT=&quot]I would love to get a class action law suit together! The attorney’s fees would outweigh the benefits[/FONT]
 
Joined
Sep 7, 2014
Messages
13
I have additional information, if anyone is interested in rebuilding of the complete assembly. When I did mine, I did the research for replacement “O” rings and a special EPOXY coating.
 

Tail_Gunner

Admiral
Joined
Jan 13, 2006
Messages
6,237
Yes by all means post...I don't believe there is a complete parts list anywhere's for a rebuild...The epoxy coating i assume this is for salt water???
 
Joined
Sep 7, 2014
Messages
13
PM me. This Forum is too limiting for large files.

EDIT - Email removed. No personal info. GA_B - Mod
 
Last edited by a moderator:
Top