6.2L MPI mated to old Volvo 280

worntired

Seaman Apprentice
Joined
Aug 11, 2008
Messages
48
Like the title says, I want to mount a mercruiser 6.2l mpi to an old VP 280. Mechanically, I think I have it all figured out. I have a few questions for the electrical and computer side. I'll be putting in a new harness. Is any year alpha or bravo acceptable, or is the mpi harness different? The engine harness is on the engine, I'm just talking about dash to engine.

Second, is there anything I should know about the operation of the ecm? I'm not sure if reads any inputs from the drive, steering, or anything else. I'm hoping it is a stand-alone system that doesn't need any other data.

As always, Thanks!!!

David
 

Fun Times

Moderator
Staff member
Joined
May 16, 2009
Messages
8,807
Hi there, do you have the serial number of the engine? We'll need to know what drive model the engine came equipped with to help advise you better.

Depending on the year/serial number, the wiring harness plug did change design right around late 2005/early 06. You'll need to know what plug connector you have on your engine. Some engine models offered both style plugs before going to the 14 pin connector style. An adaptor might also be available to. Here are some images to help guide you along some. http://www.bing.com/images/search?q=mercruiser+10+pin+wiring+harness+adapter&FORM=HDRSC2

block-casting-no.jpg
 

thumpar

Admiral
Joined
Jun 21, 2007
Messages
6,138
I don't think they put the 6.2 MPI in front of an Alpha but if they did the ECM would be different from Bravo and Alpha because of the interrupt switch.
 

Fun Times

Moderator
Staff member
Joined
May 16, 2009
Messages
8,807
It was mated to a bravo 3. I believe it is an 02/03.
Being an 2003ish engine, this model uses the old style 10 pin cannon plug wiring harness between the engine and helm. The wire harness between the engine and helm has no affect whether it's a Bravo or Alpha stern drive. Where the ECM cares is mostly to do with shifting due to the Alpha shift interrupter switch. The bravo doesn't use a switch but you need to ensure the plug jumper is connected to the MPI wiring harness where the shift interrupter switch plugs into. The jumper will resemble this,


While there are sensors one could add to the Mercuiser style transom assembly for steering position, trim position, digital speedometer & fuel level, the 555 ECM is programmed to ignore them while they all sit at a known default value due to them being disconnected 'in-turn not setting off any of the mercruiser guardian system alarms which could keep the engine from achieving full RPM. Now should the sensors be connected and one falls out of range then you'd be setting off the mercruiser guardian alarm system.

Yes the engine workings is a stand alone system so if you can overcome the mating to a Volvo 280 style drive system from the engine bell housing back to the 280 U-joints, plus the 33c style shift cable direct from the 280 drive to the controller, and the stock Merc throttle cable design, the "engine" should work fine for you...

What direction are you planning for the exhaust, water intake and steering systems?

Does your 280 transom assembly already have the power steering valve assembly similar to this as an example, http://www.ebay.com/itm/VOLVO-PENTA-...p2047675.l2557

If it don't have the power steering valve assembly and don't plan to use it, guess you could either remove the pump completely, disconnect it and find a new belt for either step you take or you could connect the hose lines together using a connector like the one in the following link and explained on post #10+ and leave the belt as is, http://forums.iboats.com/forum/engin...tify-this-part

Depending on what control handle you end up using, You may need a cable adapter kit to use the 33C type cable/s available here at iboats, http://www.iboats.com/Boat-Parts-Acc...d.1?q=CA27319P
Or see the full adapter list here if needed, http://shopping.rexmar.com/Merchant2...e=cableconnect
 

Tail_Gunner

Admiral
Joined
Jan 13, 2006
Messages
6,237
Top