Water Pump Change on 1988 45 hp Mariner

Joined
Mar 16, 2015
Messages
1
I put a new water pump kit in my 1988 45 HP Mariner and when I attempted to put the lower unit back on the motor it doesn't go all the way closed. The lower unit stops against something solid about 1 to 1 1/2 inches from the upper unit. It hits something solid and won't close.
Any suggestions, I am stumped.
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Are you turning the flywheel a bit in order to get the driveshaft and crankshaft splines engaged? Sounds like it, the L/U probably isn't up far enough for the shift shaft to be the problem.

If the driveshaft indeed is engaged into the crankshaft splines, the next thing that does come up is the shift shaft alignment. You should have had the little plastic guide piece that inserts into the end of the upper shift rod and lockout rod (in the midsection). If that isn't there, the upper shift rod will just flop around and you'll have a heck of a time aligning it. Plus the reverse lock won't work (if you have one. If you have Power Trim n' Tilt, disregard).

Sometimes the shift cable preload doesn't allow the upper shift rod to align with the shift shaft, and you have to disconnect the shift cable. Then you'd move the shifter arm until the shift shaft is engaged into the upper shift arm.

Be sure your lower unit and control box are in the same gear, or the shift shaft won't line up.

Last possibility, if the rubber exhaust tube gasket in the L/U is torn, the exhaust tube can bind on the gasket. Or if the gasket is warped on one side or the other, then the tube can't seat properly. Always a good idea to put a bit of grease on the exhaust tube or on the gasket, then they'll slip together better.

The copper water supply tube should have engaged the pump already, but if there was an issue with the rubber grommet in the pump housing, that's about the last place where you'd get a hangup. You should have a thin coating of grease on the grommet (or around the circumference of the water tube).

One or more of the above is your issue, you'll just have to figure out which one! HTH & G'luck.........ed
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,557
3 things to line up:

1. Splines on the end of the drive shaft have to mesh with the female splines in the bottom of the engine block. Rotating either the powerhead or the drive shaft slowly while applying slight upward pressure on the LU will get it aligned. Some folks put the shifter in F gear on the LU and turn the prop. Either way works.

2. The gear shift shaft is the short splined shaft coming out of the front top of the LU. It twists to shift gears and is a cam and follower. The cam has 3 detent positions corresponding to FNR with N obviously in the center. Your control box and the gear that the cam has selected need to be the same or you will have shifting problems after reassy, and depending on your linkage it could make reinstalling the LU somewhat awkward.

3. The copper water tube from the top of the water pump has to fit into a hole in the bottom of the powerhead and be reasonably straight to straight in geometry. If you don't install it correctly, your powerhead will not get adequate cooling water and it will overheat.

In short, #1 is your smoking gun from what you said.

Mark
 
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