96 Mercury 115 powerhead removal question

fishnchips

Seaman Apprentice
Joined
Oct 2, 2008
Messages
43
Hi can anyone give me a step by step guide on how to remove the power head, and replace the gaskets and crank seals as well if possible. i have been quoted 1100 to do so want to make it cheaper if i do it myself...i am good with engines so can figure things out if explained :) any help would be fantastic guys thanks
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
27,149
Re: 96 Mercury 115 powerhead removal question

Sure, purchase an OEM Service Manual. it will have the step-by-step instructions.
 

fishnchips

Seaman Apprentice
Joined
Oct 2, 2008
Messages
43
Re: 96 Mercury 115 powerhead removal question

Sure, purchase an OEM Service Manual. it will have the step-by-step instructions.

I was going to do that, but they are 80 dollars to buy..so was looking at some other way..
 

pops

Petty Officer 3rd Class
Joined
Jul 8, 2007
Messages
76
Re: 96 Mercury 115 powerhead removal question

It's the best $80 you can spend. There are no free repair manuals on line, maybe something cheaper on ebay. You cannot do a MAJOR outboard repair without a manual.
 

fishnchips

Seaman Apprentice
Joined
Oct 2, 2008
Messages
43
Re: 96 Mercury 115 powerhead removal question

Will have to in the end, one thing bothers me is will it show step by step on how to remove the p/h? if not will just play it by ear and hope for the best lol thanks guys
 
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