1984 Mercury Outboard Idling Problems

Mdub

Seaman Apprentice
Joined
May 21, 2009
Messages
35
I have a 1984 75 HP 4cly. Mercury outboard. The engine had sat for a few years before i got it. Since then I have rebuilt the carbs, drained and cleaned the fuel tank, replaced all of the gas lines outside of the engine, new primer bubble, fuel filter, and new plugs. When I went to start the engine, the battery was completely dead so I had to jump it off my truck. The engine would only start when I engaged the throttle about 3/4 of the way. But after running it to warm up for about 5 to 10 min., when I pull back the throttle to let it idle, it just stalls out. It seams like it is not getting gas at idle. This is my first time dealing with a outboard and I am stuck.
Any ideas?
 

Barnacle_Bill

Admiral
Joined
Feb 8, 2004
Messages
6,469
Re: 1984 Mercury Outboard Idling Problems

The fuel pump should have been rebuilt too after sitting so long.
 

Mdub

Seaman Apprentice
Joined
May 21, 2009
Messages
35
Re: 1984 Mercury Outboard Idling Problems

I rebuilt the fuel pump as well and it is doing the same thing. Is there a way to adjust the idle besides the idle screws in the carbs. I saw a idle stop bolt on the throttle assembly. Will adjusting that help?
 

Mdub

Seaman Apprentice
Joined
May 21, 2009
Messages
35
Re: 1984 Mercury Outboard Idling Problems

Any one have any ideas??????
 

jbrown270

Cadet
Joined
Mar 25, 2009
Messages
21
Re: 1984 Mercury Outboard Idling Problems

Check your RPMs as you lower the throttle to see if they are too low. Was the needle valve/float level set correctly when you rebuilt the carbs?
 

Mdub

Seaman Apprentice
Joined
May 21, 2009
Messages
35
Re: 1984 Mercury Outboard Idling Problems

It die out just below 600 rpm. The needles are set correctly I did not adjust the float though.
 

jbrown270

Cadet
Joined
Mar 25, 2009
Messages
21
Re: 1984 Mercury Outboard Idling Problems

if the boat is in the water, it should idle around 700-800 in neutral and around 600 in gear. If it is running on the water hose, they will usually idle a little faster (1000-1100) because there is no back pressure on the exhaust. Does the priming bulb get stiff? try priming it and watch the carbs to see if gas is dripping out. You should be about to squeeze the bulb firmly without any more fuel moving through the line. Incorrect float levels will sometimes cause fuel to leak from the carbs and cause the motor to slowly die like you decribed at low rpms, almost like it is running out of gas. Are you running on the water hose?
 

Mdub

Seaman Apprentice
Joined
May 21, 2009
Messages
35
Re: 1984 Mercury Outboard Idling Problems

Thanks for the info JBrown. I am not running it on a hose, I am running it in a tub of water just above the water intake vents. I will take the carbs off this weekend and check those float levels before I adjust the idle bolt and throttle cable.
 

richard1969

Seaman Apprentice
Joined
Jan 24, 2010
Messages
36
Re: 1984 Mercury Outboard Idling Problems

Hi,i had this same problem when i purchased my boat 3 years ago,it had the 115hp brown band engine and that was the same it would not hold a tick over,apart from eveything else it ran outstanding and still does.I took it for a service and told them about the problem and they put it down to a faulty stator or a worn stator resulting in the 3rd cylinder missing.I replaced it at a cost ?240 ish fitted and it now runs ok. Hope this helps because i have run these new 4 strokes passed my power boat test on one last year and we went through 3 boats due to the 4 strokes cutting out all the time,my 115 has never let me down and been out all day with her.
 
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