What to do with non-greasable U-joints, and what not to?

babikov

Petty Officer 2nd Class
Joined
Sep 3, 2009
Messages
113
Hi,
I am in the process of replacing the bellows. U-joint bellows leaked last year.
I also inspected U-joints. They look OK. Turn very smoothly. I can?t feel any roughness in their rotation. No sound. There are only a few tiny dots of rust here and there on the surface. I did not touch the orange rubber seals yet.
The U-joints were all covered by a fair amount of grease (must be coming from the gimbal bearing), all over, and that saved them, I guess, from water damage. I cleaned the dirty grease with WD-40 and I plan placing them back, trying them over the summer (I use my boat very little), and then re-inspecting them in the fall.
My question is, what can I do to improve their chances of survival?
If they would be greaseable, I would certainly try to put in as much new grease as possible, pushing the contaminated grease (and water, if any) out, rotating them during the process, etc. But, they are non-greasable. Instead of zerks there are some kind of plugs, screwed in, but with ROUND heads. Those may be hard to get out. I could take a file and try to flatten the sides of those round heads, to be able to grab them with pliers. Not sure if this is doable. Is it feasible to get them out, and replace with normal zerks, in order to lube??
Or, I should lift and slide out the orange rubber seals. And grease straight underneath?
Or, I should not even attempt anything like that? Should I simply spray some light oil onto the assembly and put it back, till the fall?
Any other advises? This must be a typical case.
[FONT=&quot]The engine is 1993 4.3LX/V6 serial number OF0244564. The transom is OF058634. The drive is OD886515 (Alpha One Gen II).[/FONT]
Thanks!
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Simply spray with light oil and go with that. Not much else you can do, apart from replace them.
 

Fishermark

Vice Admiral
Joined
Oct 19, 2003
Messages
5,617
U Joints are designed to be pretty durable - even in hostile conditions. (They do get a little wet when installed on the driveshaft of a car. :) ). From the sound of it, you should be just fine.
 

tpenfield

Moderator
Staff member
Joined
Jul 18, 2011
Messages
17,699
Not much you can do, since they are not greasable. You could take them apart, but at that point you may as well replace them. If they feel OK, then see if you can get another season out of them, but put them on the short list for next year.
 
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