4.3 water intrusion in oil with cracked intake and performance mods

daughtryd

Cadet
Joined
Mar 17, 2011
Messages
11
After a long winter nap we took the boat out and have milk shake for oil in the 1996 4.3 with 2bl carb in a Bryant 192. I did a poor job winterizing and am now paying for it. I drained the water from the block before winter but didn't get good glycol circulation into the intake. I took the engine out and have started a tear down. Found 3 cracks in the intake and so far no other cracks. (think I got a little lucky) While I have the little Gerbil out I am looking at a better intake, a 4bl carb and would like to put a better cam in it. The only Cam I can find that specifies marine use is from Lunati. I am not looking for more top end, I am looking for a better hole shot with skiers. I am sticking with the 4.3 and not doing a V8 swap. So here are the questions and would like some opinions on:
1: How do I clean the oil/water and not do a complete teardown?
2: Any intakes beside Edelbrock?
3: Carb recommendations?
4: Cam recommendations with out going to hot and needing to fight hydro lock.

Thanks for your time on passing along some institutional knowledge!
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
1. Lots of flushing. But a full teardown, block and heads pressure tested and acid bath cleaned is the best way...
2. Edelbrock is probably the best out there.
3. Edelbrock 1409.
4. Believe it or not, the stock cam is about the best for what you're looking for. The easiest/cheapest and quickest way to improve hole-shot is to drop a couple of inches in prop pitch. And/or go to a vented prop. I tried a vented prop on mine, just about ripped the guys arms out!

HTH,

Chris......
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
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Jul 23, 2011
Messages
47,542
After a long winter nap we took the boat out and have milk shake for oil in the 1996 4.3 with 2bl carb in a Bryant 192. I did a poor job winterizing and am now paying for it. I drained the water from the block before winter but didn't get good glycol circulation into the intake. I took the engine out and have started a tear down. Found 3 cracks in the intake and so far no other cracks. (think I got a little lucky) While I have the little Gerbil out I am looking at a better intake, a 4bl carb and would like to put a better cam in it. The only Cam I can find that specifies marine use is from Lunati. I am not looking for more top end, I am looking for a better hole shot with skiers. I am sticking with the 4.3 and not doing a V8 swap. So here are the questions and would like some opinions on:
1: How do I clean the oil/water and not do a complete teardown?
2: Any intakes beside Edelbrock?
3: Carb recommendations?
4: Cam recommendations with out going to hot and needing to fight hydro lock.

Thanks for your time on passing along some institutional knowledge!

pressure test your motor. I bet you find other cracks. 4.3's like to crack internally

1. - if the motor is out of the boat, pull the pan and heads, then use a can of brake clean
2 - you can also go with weiand, Holley, or any of the other manufacturers of intake manifolds. however I would suggest a marine manifold with the dual alloy casting
3 - a marine carb, either Holley or Edelbrock
4 - custom marine/RV grind, 264 degrees duration intake, 268 degrees duration exhaust. Most cam companies will make them for you

5 - make sure your motor has vortec heads, if not, upgrade
 

bruceb58

Supreme Mariner
Joined
Mar 5, 2006
Messages
30,478
Hopefully you got lucky. Does your intake manifold have the drain on the front of it that you didn't open when you winterized?
 

daughtryd

Cadet
Joined
Mar 17, 2011
Messages
11
I put winterizing off until I had to leave for a trip and then didn't take the time to do it properly. I knew what right looked like and cut corners. Age old lesson learned....again. The good news. I get to teach my kids about cutting corners and how it will not pay off in the long run.
 

Rick Stephens

Admiral
Joined
Aug 13, 2013
Messages
6,118
I have a Performa intake, and an Edelbrock 1409 carb. I like them and would recommend them to other users. If you are in salt water you will want the brass water passage model. The 1409 is the easiest carburetor made for ease of calibrating. By that I mean it is really simple to disassemble and swap out parts to get it calibrated, even on the water while fine tuning. However the available 4.3L V6 calibration kit for the 1409 from Edelbrock is pretty much useless if your V6 has Vortec heads. I can help with what jets, rods and springs to start at if you do get a 1409 and you are running Vortec heads.

As stated before, you do not want to get a performance cam. Most performance possibilities for cams improve ponies by virtue of raising the RPM power curve. A boat needs full power from idle to 4800 RPM, does you no good to have a curve that starts at 2500 RPM or higher. As well, higher performance cams tend to have more valve overlap and marine engines, with wet exhaust, tend to suck water (called reversion) at idle when you add more overlap. Best recommendation is stick with a stock pickup, RV or marine cam, all very similar.

Rick
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
70,525
Ayuh,.... Welcome Aboard,..... I Love yer attitude 'bout the situation,.... ;)

I think michigan motors is still sellin' cast iron Vortec intakes,.... Not sure, ain't looked in awhile,...
 

QBhoy

Fleet Admiral
Joined
Mar 10, 2016
Messages
8,310
Lots of oil change flushing, then a good few oil and filter changes. If possible take the rocker covers off and clean out manually....this is where most of it will accumulate after the oil changes.
 

QBhoy

Fleet Admiral
Joined
Mar 10, 2016
Messages
8,310
Could also drain oil and fill with diesel, then take plugs out and earth main king lead from coil and turn over on the key for periods of 5-10 seconds at a time. Then obviously drain, flush with oil, filter, drain and replenish as nesessary.
 

Scott06

Vice Admiral
Joined
Apr 20, 2014
Messages
5,669
Bondos right Michigan Motorz has both 2 bbls and 4 bbls cast iron vortec intakes. X2 on the edelbrock 1409 carb. Last week I was out in the lake changing step up rods and springs, testing the results.
 

daughtryd

Cadet
Joined
Mar 17, 2011
Messages
11
Starting the process of replacing the intake with the Edel 2114/1409 combo. Jury is still deliberating on the cam, I noticed Merc has a turnkey performance package and have emailed Merc and Mich Motors about what the cam spec is in that motor along with the cam spec of my motor. I have a 96 4.3 G+ with balance shaft if anyone knows the cam specs on that year and/or the specs of the Merc 4.3, 4bbl, Alpha 4V turn key engine. Thanks in advance. And.... a big thanks for your info and keeping this thread on topic!
 

TyeeMan

Master Chief Petty Officer
Joined
Feb 27, 2006
Messages
849
Don't waste your time draining, flushing, rebuilding, etc. By all means grab the Mercury remanufactured power unit, it's totally worth it. The previous owner of my boat did that, 5.7 L V-8. Merc bores em .040" over so it's now a 5.8 L, 357 cubic inch. Stock h.p was 250, now it's 275. The other bonus is all your peripherals are new! New manifolds and risers, new carb, new fuel pump, new water pump, alternator, coupler, etc

Drop it in the boat, put gas and electric to it and enjoy the summer.
 

daughtryd

Cadet
Joined
Mar 17, 2011
Messages
11
I have a Performa intake, and an Edelbrock 1409 carb. I like them and would recommend them to other users. If you are in salt water you will want the brass water passage model. The 1409 is the easiest carburetor made for ease of calibrating. By that I mean it is really simple to disassemble and swap out parts to get it calibrated, even on the water while fine tuning. However the available 4.3L V6 calibration kit for the 1409 from Edelbrock is pretty much useless if your V6 has Vortec heads. I can help with what jets, rods and springs to start at if you do get a 1409 and you are running Vortec heads.

As stated before, you do not want to get a performance cam. Most performance possibilities for cams improve ponies by virtue of raising the RPM power curve. A boat needs full power from idle to 4800 RPM, does you no good to have a curve that starts at 2500 RPM or higher. As well, higher performance cams tend to have more valve overlap and marine engines, with wet exhaust, tend to suck water (called reversion) at idle when you add more overlap. Best recommendation is stick with a stock pickup, RV or marine cam, all very similar.

Rick


Rick, Thanks for the words. With your 1409 what jets, rods, and springs did you use?
 

Scott06

Vice Admiral
Joined
Apr 20, 2014
Messages
5,669
On the camshaft question above both the G+ and the 4V alpha reman engine both use camshaft part number 431-803186. Don't know the specs of the cam but they are the same.
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
On the camshaft question above both the G+ and the 4V alpha reman engine both use camshaft part number 431-803186. Don't know the specs of the cam but they are the same.

All the 4.3 V6 balance shaft engines use the same camshaft, since 1992, It started as a 431-824327, which supersedes to 803186... and is the one also used in the MPI. Specs are the best for low torque and having peak power at 4600rpm (max revs spec is 4400 to 4800)... Crane cams have one that fits the spec. It's probably the one used. Part number HR-194/271-2-12. The description and spec fit nicely in a boat engine...

Chris......
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
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Jul 23, 2011
Messages
47,542
I would update the cam myself

with a change in exhaust, this is what I would run

comp cams CCA-56-450-8
Cam Style: Roller
Basic Operating RPM Range: 1,800-5,000
Intake Duration at 050 inch Lift: 210
Exhaust Duration at 050 inch Lift: 215
Duration at 050 inch Lift: 210 int./215 exh.-----
Advertised Intake Duration: 266
Advertised Exhaust Duration: 270
Advertised Duration: 266 int./270 exh.
Intake Valve Lift with Factory Rocker Arm Ratio: 0.500 in.
Exhaust Valve Lift with Factory Rocker Arm Ratio: 0.500 in.
Valve Lift with Factory Rocker Arm Ratio: 0.500 int./0.500 exh. lift
Lobe Separation (degrees): 112
Intake Valve Lash: 0.000 in
Exhaust valve Lash: 0.000 in.
Computer Controlled Compatible: No
Grind Number: C6 266HR-12
Quantity: Sold individually.
Notes: Adjustable valvetrain required.

dvertised Duration 266/270, Lift .500/.500


Springs: COMP Cams 26918-12
Retainers: COMP Cams 787-12
Locks: Comp Cams 611-12

pulled from this article

http://www.hotrodders.com/forum/4-3-...de-155256.html

you may recognize the poster

here is his iboats thread
http://forums.iboats.com/forum/engi...301413-4-3-vortec-build-up-and-traps?t=293995
 
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daughtryd

Cadet
Joined
Mar 17, 2011
Messages
11
Ok Gents the saga continues... I have the engine back together and sitting back in the boat. I have tried for a day to get the alignment correct (with correct tool)and am shooting craps. After close inspection I have not seated the back right motor mount correctly. I have looked at several threads and you tubed till i feel like a boob. It certainly didnt "auto align". It has a small gap between the mount/fiber washer on the transom mount and the bellhousing mount. I have loosened all mounts and taken the weight off the hull with the engine hoist and did the shimmy shimmy shake to the engine. That didn't work... I'm all ears... Give me that trade secret please.

As a side note. I'm keeping notes and plan on a repair/build thread for the 4.3 with slight mods.
 

daughtryd

Cadet
Joined
Mar 17, 2011
Messages
11
The back mounts appear to be even now. I have started aligning again and am getting witness marks very heavy at the 9 oclock. The forward motor mounts are measured and are even. I have hit the alignment tool several times at 12-6-9-3 and am a little worried about hitting it to hard. I did feel the gimbal bearing slightly move. Can doing the hits on the alignment tool help with the witness mark at 9 oclock?

I'm about tapped out with reading installation manuals, youtube and forum post. I think I have exhausted my efforts. Any last minute tips before I throw in the towel?
 
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Rick Stephens

Admiral
Joined
Aug 13, 2013
Messages
6,118
May need to completely loosen the front motor mounts and hang the front of the motor. Then raise lower the front until you achieve perfect alignment, see where the motor mounts want to be attached.
 
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