Can anyone describe in a step by step method how to test the power pack on my 65HP?

spotbuddy

Recruit
Joined
May 28, 2013
Messages
4
I have a 1968 65 HP Evirude Outboard.

Can someone tell me exactly how to test the Power Pack model Motorola 6CB2001. Also has the number OMC 580849 - 3 cylinder number stamped on the back side of the Power Pack.

I do not want to be just a random parts changer on this old engine (can run into high $$$$$ just randomly changing parts). :joyous: Any help on how I can test this to confirm that the Power Pack is or is not the problem.

I have Google searched and found a few posting but they are not very clear on the procedure.:blue: I am not familiar with some of the technical terms the found postings use.

Thanks and Have a Great Day,
Spotbuddy
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: Can anyone describe in a step by step method how to test the power pack on my 65H

(Point Setting Of Battery Capacitance Discharge)
( Ignition Models - 1968 thru 1972)
(Some have points - Some do not)
(Joe Reeves)

The points must be set to .010 but no wider than .010..... BUT in some instances due to a possible slight inaccurately machined crankshaft lobe or a slight offset of one set of points, a setting slightly less than .010 would be required as follows.

Whether the crankshaft has two or three lobes, when setting the points, check the setting of the points on each individual lobe by rotating the crankshaft by hand.

You may find that setting one set of points to .010 on one lobe, then turning the crankshaft to the next lobe, the gap measures .011 or .012 (too wide). This is where you would need to close that gap down to the required .010. A gap too wide can result in a ignition miss when throttle is applied.

Bottom line, pertaining to the point setting at the various lobe locations____ .010, .010, .009, is okay____ .010, .010, .011 is not!

********************
(Voltage Drop To Battery Capacitance Discharge)
( Pulsepack When Electric Starter Is Engaged)
(J. Reeves)

On the older Battery Capacitance Discharge ignition systems (1968-1972), the electric starter reaches a point, even with a top notch battery, whereas the starter will draw excess voltage/current/whatever which results in a voltage drop to the pulsepack. The cure is to purchase a diode which is capable of handling 12 volts and installing it between the starter terminal of the starter solenoid (NOT the battery cable terminal) and the wiring terminal that supplies voltage to the pulsepack.

The diode must be installed so that the current flows from the starter terminal of the solenoid to the pulsepack... NOT vice versa. When that diode is installed in this manner, when the key is turned to the start position, the voltage that is applied to the starter is also applied directly to the pulsepack via the diode effectively eliminating the voltage drop and energizing the pulsepack with the required voltage needed for its proper operation.

********************
(Battery Capacitance Dischage Powerpack Test)
Various OMC Engines - 1968 to 1972)
(J. Reeves)

Purchase a small 12v bulb at your local automotive parts store (the 12v bulb is to look like a flashlight bulb, not a headlight bulb). Solder two wires to that bulb, one to the side of the bulb (ground), and the other to the positive point. You might use a bulb of a somewhat lower voltage to obtain a brighter glow... just a suggestion.

Remove the spark plugs. With the key in the on position, make sure that you have 12v going to the pack at the terminal block (purple wire). Now, connect the ground wire from the bulb to any powerhead ground. Connect the wire from the positive point of that bulb to the powerpack wire that is connected to the coil wire on the terminal board (blue wire).

Crank the engine and observe that bulb closely (CLOSELY!). If that bulb glows even the slightest bit, the powerpack is okay. It may be a very dim glow... just so it glows! If it doesn't glow, the pack has failed.

Keep in mind, that type powerpack (Battery Capacitance Discharge) demands a top notch battery of at least 70 amp hours. Any less will, in time, cause powerpack failure.

NOTE: For test purposes, the wire leading from the pack to the points can be unplugged, then the pack end of that wire can be touched to any powerhead ground to simulate the points opening and closing.
 

spotbuddy

Recruit
Joined
May 28, 2013
Messages
4
Re: Can anyone describe in a step by step method how to test the power pack on my 65H

Hi,

Thanks Supreme Mariner. Good pointers and ideas. Will check the points, if my engine has some.

Sorry. Maybe I should have given the problem in my original thread starter.:facepalm:

The engine runs fine for about 5 minutes then shuts off, will not fire, pulled plug, and no fire to plug. Cools down about 10 minutes, starts, runs fine for about five more minutes. This is why I need to know how to check the power pack. :facepalm:
 
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