Re: 175 evinrude intruder
If the battery is good, you can have resistance in any part of the starter circuit. You can usually find the source of the resistance by touch because it will generate heat.
Battery cables degrade from inside the sheathing, but you can usually see some swelling of the cable, or feel a crunch when you bend it.
If you have a reliable dc voltmeter, you can do a voltage drop test to isolate the problem:
So, put your positive voltmeter lead on the battery positive terminal [9]and the voltmeter negative lead on the large incoming solenoid/battery terminal post [6] and hit the starter switch. If the voltage meter reads more than .3 volts, the battery cable is bad, corroded or has a bad connection;
Next, connect the voltmeter negative lead to the outgoing large solenoid post [7] and the positive voltmeter lead to the incoming large solenoid post [6] while cranking the starter. If the voltmeter reads greater than .2 volts, the solenoid is bad, corroded or has a bad connection;
Next, connect the positive voltmeter lead to the outgoing large solenoid post [7] and the negative voltmeter lead to the starter positive post [8] and hit the starter switch. A reading of over .2 volts indicates a bad wire between the solenoid and the starter;
Lastly, connect the negative battery post [10] to the negative voltmeter lead and the positive voltmeter lead to the engine block [11] and crank the engine. A reading of greater than .3 volts indicates a bad negative cable, corrosion or a bad cable connection.
The idea is that normally when you put both leads of a voltmeter on the same side of a circuit you should get no reading.
Click the thumbnail for the diagram to help visualize the process.