1988 evinrude 110hp exhaust problem

Dennischaves

Chief Petty Officer
Joined
Nov 9, 2016
Messages
439
I had to replace the exhaust gasket on my evinrude 110 it has the bubble back
When I removed the water jacket in the exhaust I had to drill out the long bolt in the middle of it and I damaged the water jacket
I was planning on replacing it with a flat back exhaust cover but on the bottom of the exhaust cavity there seems to be a piece of the block missing in the middle so the flat back water jacket has an extra hole for a bolt
But there's no hole in the block for it
And there will be a hole for water to go into the exhaust
Anyway I could use the flat back or do I have to use the bubble back exhaust?
Or can I fix the bandaged area on the bubble back water jacket with JB weld
I damaged where the long middle bolt goes through the hole is slightly ovaled
 

interalian

Commander
Joined
Jul 23, 2009
Messages
2,105
I'd get your original bubble butt exhaust cover welded. Or find a used one. You'll drastically reduce high RPM power if you put a flatty on there.
 
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