Is there an easy way to change this part? 1989 Force 85

[Dmact]

Firstly I have to say this forum is awesome, I've been lurking and reading mostly but now I need some help. I have a 1989 Bayliner Capri with a Force 85HP (Model Number: 856X9B). It seems whoever had this boat before broke the Rod end that connects the tower shaft to the trigger, they managed to zip tie the remaining piece to the shaft and it still works to some extent. I've gotten new parts to replace the broken piece but I can't figure out an easy way to remove the screw that holds it on to the trigger with out removing the flywheel, etc. Is there another way? Its part 32 below, I'll try and get a picture over the weekend.

 

[pnwboat]

Re: Is there an easy way to change this part? 1989 Force 85

Would something like one of these help?

Amazon.com: Klien Tools VO2 4-1/4-Inch Slotted-Tip Offset Screwdriver: Home Improvement

Or maybe one of these?

Craftsman 9-41715 Reversible Ratcheting Screwdriver, 5-Piece - Amazon.com

Also have you tried to move the Throttle control to get better access? When you move the throttle control, it moves the tower shaft so you might be able to position it so you can get to it a little easier.

 

[Dmact]

Re: Is there an easy way to change this part? 1989 Force 85

I was trying your first suggestion but even that was too big. No matter what position the trigger is in there just doesn't seem to be any way to get to the screw without taking everything off. Your second suggestion looks interesting though.

 

[jerryjerry05]

Re: Is there an easy way to change this part? 1989 Force 85

I use a small screwdriver on an angle and a 3/8 wrench.It's tricky but can be done.
After it's fixed you need to re-set the timing.

 

[Dmact]

Re: Is there an easy way to change this part? 1989 Force 85

I was trying your first suggestion but even that was too big. No matter what position the trigger is in there just doesn't seem to be any way to get to the screw without taking everything off. Your second suggestion looks interesting though.

Is there a write up on how to do that here?

 

[Dmact]

Re: Is there an easy way to change this part? 1989 Force 85

So I bought the Craftsman Ratcheting screwdriver suggestd earlier in this thread and still no luck. Does anybody else have any suggestions on how how to replace the linkage?

 

[tater76]

Re: Is there an easy way to change this part? 1989 Force 85

I second Jerry on that. Turn the screwdriver on its side "if that makes more sense". It will take time and patience, or just pull the flywheel. Its a 2 minute job with the right tools, and luck.

 

[maverick974]

Re: Is there an easy way to change this part? 1989 Force 85

I have, or should I say, had a 1984 Force 85 hp engine until about a week ago. Great engine. I've had it about 7 years with no major issues all and it always got me home.
I had to remove the flywheel to replace the stator last summer. It was much easier than I thought it would be.
You need one of those big claw type pullers but other than that, it's easy. Just don't lose the cotter key that sits between the flywheel and the crank.
In my opinion, it's faster, easier and cheaper to just pull the flywheel.