Re: Suggestions on non wood product for transom replacement?
OK, G-1....."Wood is not just as good".........Its BETTER than any of the plastic composites that have been mentioned!!!! Wood is used as a backer for the transom for any number of reasons....Its relatively light weight; Its stiff, so it adds to the strength of the hull, less flexing; Its cheaper than any of the other composite plastics......and also cushions the vibrations of the motor better than anything else.
Since "rot" seems to be your main concern, be assured if properly taken care of, this will not be a job you will need to do again for a long, long time!!!
DO NOT use Treated wood of any kind on an aluminum boat!!!!
Regular AC Exterior grade ply uses the same glue as Marine Ply, only Marine Ply has more(thinner) layers for a given thickness compared to Ext. as well as ALL the layers are void of knots, holes, and other voids whereas Ext. will have some hidden defects though they are small........
I/We all understand your concerns, but I really think your concerns are more or less unfounded.......Regards and Best of luck with your Project!!! Jim